Services for Automotive Testing

Sanray provides expert automobile testing and certification services to manufacturers and OEMs for everything from headlights to mufflers, chassis to interiors, and everything in between.

Today’s automotive products must be both safe and durable. Is your chassis designed to withstand salt spray erosion? How does your engine react when you’re at a high altitude? Will the vibrations in your car or component last for years?

Sanray can assist in proving the engine’s or shocks’ durability, or collaborate on the development of special test techniques for important product development areas. Streamline environmental exposure testing for temperatures ranging from -45 to 177 degrees Celsius, improve thermal shock or tensile strength testing, conduct focused electrical testing, and much more. Materials testing, performance testing, research and development, safety, and certification are all supported by automotive testing for both established and developing alternative energy fuels and new technologies.

Sanray, on the other hand, is a Total Quality Assurance company that provides much more than automobile testing and certification. We provide innovative and unique Assurance, Testing, Inspection and Certification services throughout the operations and distribution chains, delivered consistently with precision, pace, and enthusiasm, enabling our customers to push ahead securely, thanks to our global network of state-of-the-art automotive testing labs and industry-leading technical expertise.

The following are some of our areas of expertise:

Vehicles that are self-driving and connected:

Comply with all testing and design standards before launching your self-driving vehicle solution.

Testing and certification for dedicated short-range communications (DSRC)

Testing of Advanced Driver Assistance Systems (ADAS)

Fleet Testing on the Track and on the Road

Safety in the Workplace

Homologation Services for All Vehicles

Fluids for automobiles:

Independent tests for customer-oriented solutions based on contemporary laboratories are provided by expert services for liquids in the automobile industry.

Test for dust separation

Lubricants and Fuel Systems are two different types of lubricants and fuel systems.

Engines and laboratories are used to test fuels and oils.

Electronics & Electrical Components:

Ascertain that your systems and components meet SAE, OEM, and other relevant national and international regulatory standards.

  • EMC test with accreditation
  • Test of the battery
  • Squeaking buzz and rattle (BSR)
  • Testing for Durability
  • Automotive Component Electrical and EMC Testing
  • Testing in the Environment
  • Check for Errors (FMVT)
  • Measurements of noise (Sones, dB)
  • Life cycle / durability test
  • Simulation of altitude
  • Technology measurement
  • Testing of automotive headlamps and luminaires
  • Anti-intrusion/penetration protection (IP)
  • Wireless Testing & Telematics
  • Vibration Analysis and Testing

Electric Vehicles | Electro Mobility:

Sanray is investing in keeping the pulse of time in the area of renewable and clean energy as a world leader in testing and certification of electric vehicles and related charging systems. This helps you to get your items to these quickly increasing markets sooner than your competitors.

  • Battery and electric vehicle testing in the automotive industry.
  • Component testing in electric vehicles
  • Electromobility services
  • Mobility Powered by Electricity
  • Electric vehicle battery test
  • Infrastructure for Powering Up
  • Research into Interoperability
  • performance in the environment
  • Safety checks on batteries

Composites, Plastics, and Metals: Materials and Components

Sanray provides knowledge in the fields of plastic materials, composites, components, and metal to automotive material developers and manufacturers. Sanray’s automotive materials experts have a thorough understanding of the behaviour and qualities of automotive materials, as well as the most up-to-date laboratory equipment and methodologies.

  • Weathering Testing of Automotive Materials
  • Chemical Analysis and Testing
  • Permanent function evaluation
  • Automotive components are subjected to a final inspection.
  • Plastics & Polymers
  • Services for Non-Destructive Testing (NDT)
  • Controlling the quality
  • Testing of Automotive Materials
  • Exposure to the environment (-45°C to 177°C)
  • Testing for Volatile Organic Compounds (VOCs) in Automobiles

Engine and Transmission:

Sanray’s automotive engine and drive train testing services aid in the development of optimal products. In the passenger car, truck, and high-performance engine sectors, Sanray provides alternatives for a wide spectrum of consumers.

  • Engine Development, Research, and Emissions
  • Measurements of noise (Sones, dB)
  • Checking out the gear
  • Engine Durability and Endurance Testing
  • Internal Engine Inspections in Automobiles
  • PEMS / RDE test
  • Process of dust separation

Testing in the Environment

Sanray’s portfolio of simulated and expedited Vehicle Environmental Testing options ensures that your automotive products are ready to withstand any environmental difficulties that may arise, rain or shine—even frigid temperatures and corrosive salt.

  • Mechanical Shock / Thermal Shock
  • Vibration Analysis
  • UV, dust, fog, salt spray


Automotive Quality Management Systems Certification: IATF 16949:

For firms in the automobile business, having an effective and consistent management system is both essential and required. Sanray’s Total Quality Assurance experts evaluate your company against the IATF 16949 standard, as well as relevant industry standards like ISO 14001 and ISO 45001, to ensure that you and your customers are committed to excellence and continual progress.

  • Automotive Quality Management Systems (IATF 16949)
  • Management Systems Training at Sanray Academy


System Evaluation:

Cooperation between OEMs and specialised test partners is becoming increasingly important as car technology becomes more complicated. A thorough examination of the system should ensure that your product performs well in all driving circumstances.

  • Data collection and analysis in the field
  • Test of the driveline (including hybrids and eMotors)
  • Services for Fleet Testing
  • Method for settling dust
  • Exposure to the environment (-45°C to 177°C)


Services for Vehicle Testing:

Our fleet testing solutions for passenger and heavy-duty vehicles include in-lab, closed course (track), and on-road testing.

  • Vehicle and component testing on the road or on a closed course (track).
  • Homologation of Automobiles


Testing for Volatile Organic Compounds (VOCs)

Sanray has been accredited by automotive market major OEM(s) for material testing and collaborates with customers on VOC concerns to prevent problems before they occur in the field, delivering VOC and aldehyde-ketone emission testing for materials and products.

Testing for Volatile Organic Compounds (VOCs) in Automobiles


We look for the following things in our tests:

Sanray Transportation Technologies is ISO 17025 certified, allowing it to perform hundreds of electrical, chemical, and mechanical testing on complete cars, automotive components, goods, and systems. The following are some of the most often requested standards:

  • ASIL-A, B, C, and D
  • ASTM B117 (American Society for Testing and Materials)
  • Ford Catalog… CETP
  • 3172 GMW
  • 16390 GMW
  • IEC 60529 is an international standard.
  • ISO 16750-4 is an international standard.
  • ISO 26262 is an international standard.

Additional Information:

Wireless; EV charging stations; Drive-by-wire; EMC; Signal integrity, power integrity analysis; Consulting: Project management; Wireless; EV charging stations; Drive-by-wire; EMC; Signal integrity, power integrity analysis; Design of high-speed analog/digital circuits; RF circuit design, mixed signal design Analog circuit design with low noise; Analysis of cavity and structural resonance; Analysis of interconnections; HSPICE, MatLab; CST microwave studio, Agilent ADS, HyperLynx; CST microwave studio, Agilent ADS, HyperLynx; CST microwave studio, Agilent ADS, HyperLy Simulink/Mathcad EMC/EMI simulation and design for EMC; Sonar system design, Display system design; EMC/EMI simulation and design for EMC; Cadence, Altium Mentor Graphics, PADS; OrCAD, Cadenace SpectraQuest; Cadence, Altium Mentor Graphics, PADS; Cadence, Altium Mentor Graphics, PADS; Cadence, Altium Mentor Graphic Design of switching and linear power supply; Management of the design team

Support for DVP&R: Create a DVP&R (Design Verification Plan and Report) for your products.

FMEA (Failure Mode and Effects Analysis): Use FMEA from the beginning of your product and process development to ensure that prospective problems and actual faults are examined and handled throughout the development cycle.

Approval Process for Production Parts (PPAP):Material acceptability verification in the automotive industry.

Test Method Development: Create new test methods based on your goals.

Test Equipment Design: Create unique test equipment that can be purchased.

Fixture Design: Create and build the fixtures and support structures required for product testing.

Data Acquisition/Monitoring: Create systems to gather, monitor, and control data and communications for your products, such as CAN bus data flow monitoring, strain gauges, and digital and analogue I/O.

CAD and FEA: Take advantage of comprehensive CAD capabilities as well as finite element analysis stress analysis (FEA).